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Factors of Quality Illumination |
The main goal of industrial lighting is to facilitate the performance of
visual tasks through high-quality illumination. Factors that affect quality
illumination include contrast, luminance ratios, uniformity, distribution,
shadows and glare.
Contrast
To be readily visible, each detail of a visual task must differ in luminance
or color from its background. Visibility is at a maximum when contrast of an
object with its background is very high. For example, black lettering on a white
background exhibits high contrast and is very easy to read. However, yellow
lettering on a white background is considered low or poor contrast and is very
difficult to decipher. Whenever possible, task contrast should be made as high
as possible. Higher illuminance through supplemental lighting may help
compensate for poor contrast.
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High Contrast- desirable
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Low contrast - undesirable
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Luminance Ratios
Luminance, measured in candelas per square meter, is defined as light
emitted from a surface and is often called brightness. In order for the eyes to
function comfortably and efficiently, the luminances within the surrounding
environment should be relatively uniform. Workers frequently relax by glancing
away from a task, and they should not be forced to encounter extreme differences
in luminance from those of the task. If a person's eyes are constantly adjusting
to broad differences in lighting levels, the result is eye strain, fatigue and
productivity loss. Also, accidents may be caused by the delayed eye adaptation
when moving from bright areas to dark ones and vice versa. Therefore, all
luminances in the field of view should be carefully controlled.and should not
exceed the ratios below. In order to achieve the recommended ratios, luminaire
distribution and fixture spacing need to be carefully evaluated.
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Recommended Maximum Luminance Ratios
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Environmental Classification+
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A
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B
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C
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| 1). Between tasks and adjacent darker surroundings |
3 to 1
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3 to 1
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5 to 1
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| 2). Between tasks and adjacent lighter surroundings |
1 to 3
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1 to 3
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1 to 5
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| 3). Between tasks and more remote darker surfaces |
10 to 1
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20 to 1
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*
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| 4). Between tasks and more remote lighter surfaces |
1 to 10
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1 to 20
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*
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| 5). Between luminaires (or windows, skylights, etc) and
surfaces adjacent to them |
20 to 1
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*
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*
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| 6). Anywhere within normal field of view |
40 to 1
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*
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*
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*Luminance ratio control is not practical
+Classifications are:
A-Interior areas where reflectances of entire space can be controlled in line
with recommendations for optimum seeing conditions
B-Areas where reflectances of immediate work area con be controlled, but control
of remote surround is limited
C-Areas (indoor and outdoor) where it is completely impractical to control
reflectances and difficult to alter environmental conditions
Uniformity
According to the IESNA, uniform illuminance is achieved when "the
maximum level is not more than one-sixth above the average level; or the minimum
one-sixth below." This is appropriate when similar industrial tasks
requiring the same amount of light are closely spaced. It is potentially a waste
of energy to maintain uniformity between adjacent areas that have significantly
different visibility and illumination requirements such as storage racks next to
an inspection area. In these instances, the designer will need to apply the
appropriate illumination to each area, taking care not to exceed the recommended
maximum luminance ratios. To accomplish this, use luminaires of different
wattages, change the quantity and spacing of luminaires in those areas or use
task lighting.
Spacing Criteria
In order to maintain good uniformity in a space, the manufacturer’s
published spacing criterion (SC) for a given fixture must be known. If you
multiply the spacing criterion by the distance from the bottom of the fixture to
the workplane, you arrive at the maximum recommended fixture spacing. Fixtures
with low SC have more of a downward throw and need to be spaced closer together
to maintain uniformity, and fixtures with higher SC have a more widespread
distribution and can be spaced further apart. Spacing criteria are based on
providing uniform illumination and are not a means of defining illuminance
levels.

Distribution
The illuminance on the vertical plane is a critical element in most
industrial environments. Many tasks such as machining processes, control panels,
assemblies, levers, gauges, shelving and stacks are located in the vertical
plane. Also, large machinery may obstruct the light and cause shadows unless
good lighting techniques are applied. To light the vertical plane, pay close
attention to fixture selection and fixture placement. Fixtures with wide
distributions may be required in addition to supplemental task lighting to
appropriately light the vertical plane and overcome obstructions.
Shadows
Harsh shadows in an industrial environment are not desirable and can be
avoided by providing illumination from many different fixtures or from large
diffusing luminaires. However, soft shadows that are less pronounced can accent
the depth and form of objects. Clearly defined shadows often aid in the
visibility of engraved polished surfaces, some types of benchwork and certain
textile inspections. Supplementary directional lighting combined with diffused
general lighting from several fixtures can help achieve this effect.
Glare
Glare is defined by the IESNA as "…the sensation produced by
luminance within the visual field that is sufficiently greater than that to
which the eyes are adapted." Glare can cause fatigue, headaches, annoyance,
discomfort and productivity loss due to reduced visual performance and
visibility. There are two types of glare, direct glare and reflected glare.
Direct glare is caused by high luminance directly in the field of view.
Reflected glare, also known as veiling reflections, results when luminance from
an overhead fixture reflects on a shiny surface and reduces visibility and
contrast.

To reduce direct glare:
 | Choose luminaires with deep reflectors that block the lamp from the field
of view. Choose fixtures with louvers or lenses to conceal the lamp. |
 | Decrease the luminance of the source by using lower wattage lamps and
spacing fixtures closer together. |
 | Paint the ceilings white and choose luminaires with high (15-25%) uplight
component to reduce the harsh contrast of the high luminance source and the
dark background. |
To reduce reflected glare
 | Select fixtures with adequate shielding or diffusing media such as low
bays or shielded fluorescents. |
 | Use lower luminance lamps and space fixtures closer together. This will
increase the number of fixtures providing light to the task from directions
other than those creating the veiling reflections thus diminishing the
effect of the reflected glare. |
 | Position the lighting fixture or the task so that the reflected image is
directed away from the observer. |
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