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Design Consideration

Space Analysis
Psychological Aspects
Flexibility
Safety
Installation and Maintenance
Code
Energy
Cost Considerations

Design Factors

Illumination Levels
Light Loss Factors
Reflective Values
Thermal Considerations

Quality Illumination

Contrast
Luminance Ratios
Uniformity
Spacing Criteria
Distribution
Shadows
Glare
Design Tips

Indoor Design Tips

Design Tips for Quality Industrial Lighting

bulletTo achieve uniformity, do not exceed recommended spacing criterion. Uniformity reduces eyestrain and fatigue.
 
bulletFor proper fixture layout, the maximum distance from the wall for the first row of fixtures should be half the distance between the fixtures. Closer distances to the wall are often preferred.
 
bulletTo reduce glare, increase the brightness of the ceiling and/or provide uplight. This will eliminate the harsh contrast between ceiling and light source. Use fixtures that shield the lamp with a lens or louver. Select fixtures that minimize luminance at high angles.
 
bulletWhen lighting assembly lines with fluorescent sources, run fixtures parallel to the assembly lines. If this isn’t possible, provide shielding.
 
bulletIf lighting a large open area, select a fixture that directs most of its light downward--one that has a narrow distribution. If lighting a warehouse with storage racks, choose a fixture with a broader distribution (light coming out at higher angles).
 
bulletBe aware that large machinery or obstructions may require supplemental lighting or wide distribution luminaires to illuminate vertical surfaces and to prevent shadows.
 
bulletIn many industrial areas, certain machinery, assembly and inspection areas require higher illuminance than other areas. It is good lighting practice to increase the number of fixtures, the number of lamps per fixture or use higher wattage lamps in these areas to provide for the additional illuminance.
 
bulletAn open, ventilated fixture is generally better because it allows the ballast and lamp to operate cooler thus extending life. It provides for uplight which reduces harsh contrast, and it creates a chimney effect resulting in less dirt accumulation and increased light output. However, there are applications where extensive dirt and other particles combine with moisture and collect on reflective surfaces and lamps thus reducing light output. These areas require enclosed and gasketed fixtures. Charcoal filters with enclosed HID products allow the fixture to breath thus keeping it clean.
 
bulletRegular cleaning can increase light output 20%; therefore, keep lighting equipment clean and in good operating condition
 
bulletAccount for correct reflectances and light loss factors in the design. Improper values can result in dramatic variations between design illuminance and the installed illuminance.  Always consider lamp lumen depreciation factors for HID and fluorescent lamps.
 
bulletTo reduce energy costs, use low ambient lighting with supplemental task lighting.
 
bulletTypical horizontal work plane height:

3’ for assembly/inspection/sport activities
0’ for open storage/warehousing areas

 

Copyright © 2003 Acuity Lighting Group, Inc. | Comments | Updated 03/24/03